Double Tight Wrap Bundler
Secure, Seal, & Stabilize Bulk & Multi-Unit Products
The EDL Double Tight Wrap Bundler sets the standard for secure, efficient, and visually appealing packaging. Using two perpendicular bands of LDPE film, it tightly unitizes and completely encloses products or collations—creating stable, stackable, and tamper-evident packages with a clean, professional look.
Engineered for performance and efficiency, the Double Tight Wrap Bundler offers exceptional durability, flexibility, and cost savings. Customers typically see 15–40% less film usage and 25–50% lower energy consumption compared to traditional total enclosure shrink systems—all while improving containment and leak control.
Ideal for self-supporting products, the system excels with pet food, food-service consumables, pouches, gable-top bags, corrugated containers, bulk food items, and cube-shaped industrial products requiring full containment and leak protection.
Trusted by leading manufacturers, the EDL Double Tight Wrap Bundler has become the gold standard for tight wrap packaging applications.
How It Works
The Double Tight Wrap uses a dual film wrapping process to provide a total enclosure. Two perpendicular LDPE film bands — one horizontal and one vertical — are applied around the product. Using low heat, the films fuse together to form a tight, tamper-evident, and durable seal.
This design eliminates “dog ears” and excess film, ensuring a neat, cost-effective package. Integrated servo-controlled conveyors, gable folding, and metering systems guarantee consistent product collation and precise wrap placement.
Multiple line layout configurations (“U” and “Z”) offer facilities layout flexibility while maintaining an optimal throughput of up to 25 packs per minute.
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Custom Built for Your Needs
Every EDL Double Tight Wrap Bundler is tailored to your product, packaging, and facility requirements. It can be customized to fit your facility’s exact needs and designed to meet your performance goals today and future growth plans for tomorrow.
Common options include:
- Conveyors: Integrated infeed/outfeed conveyors for seamless product flow
- Jib Cranes: For safe, ergonomic film roll changes
- Automatic Film Splicers: Maintain continuous production
- Auto-Changeover: Quick product size and format changes for flexible production
- Electrical & Control Upgrades: Customized integration and automation features
- Multiple Layouts: “U” or “Z” machine configurations to optimize floor space
Unmatched Reliability, Durability & Expertise
Built to endure high-demand production, the EDL Double Tight Wrap combines robust construction, smart engineering, and easy-to-maintain design for long-term performance and reliability. It can easily be integrated into your production line where you can expect:
- Years of efficient operation
- Minimal maintenance costs
- Low cost of ownership
Key Advantages:
- Total Enclosure: Protects from dust, moisture, and contamination
- Leak and Tamper Protection: Ideal for sealed product environments
- Energy Efficiency: Up to 50% less energy use vs. traditional shrink systems
- Film Savings: 15–40% less film than standard systems
- Gentle Product Handling: Low-heat fusion for temperature-sensitive products
- Built-In Flexibility: Can handle various load sizes and packaging formats
- Improved Load Stability: Maintains product shape and prevents shifting during transit
- Easy to Clean: Sanitary design for food and pet food environments
Performance Specifications:
- Throughput: Up to 25 packs per minute
- Film Type: Two-roll system (single wound LDPE film)
- Film Roll Capacity: 20” diameter (typical)
- Film Handling: Dual active cradles for continuous feed
- Collation Control: Servo-driven metering, folding, and pushers
- Heat Tunnel: Low-heat shrink tunnel for high efficiency
- Seal Jaws: Teflon-coated, constant-heat seal jaws with tight wrap technology
- Safety: Category III safety switches
- Durable Construction: Heavy-duty welded tubular steel frame with powder coat finish
- Performance: Every machine is fully tested to ensure it performs as specified
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Why Choose the EDL Double Tight Wrap?
Lower Total Cost of Ownership: Reduce operating expenses through up to 40% film savings and 50% energy reduction compared to traditional total enclosure shrink systems.
Proven Performance: Trusted by leading pet food and food-service brands for dependable containment and high-quality packaging appearance.
Engineered Expertise: Every system is designed, built, and supported by EDL’s in-house engineering team — tailored to your product, process, and facility.
“Yards After the Catch” Advantage: Like gaining extra yards after a great pass, EDL’s value doesn’t stop at installation. Our focus on uptime, maintainability, and operator support ensures you keep achieving performance gains long after the machine is running.
Extended Capabilities
As part of Massman Companies, we provide packaging equipment from the beginning to the end of your line and everything in between. Additional solutions include: Cartoners, Case Packers, Unscramblers, Liquid Fillers, Palletizers, Cappers, Shrink Wrappers, Pouch Fillers, Orienters, Shrink Bundlers & More.
EXPLORE CONNECTED PLUS SYSTEMS
If you have a project that one or more of our trusted brands can help with, please contact us today. We combine best-in-class machines across our brands and preferred OEM equipment partners to deliver a seamless, tailored system with one single set of terms and conditions.
Connect with Us Today
If you have a unique packaging challenge, contact the experts at EDL. Our packaging machinery is built specifically to meet your product and facility needs and is the reason customers come back to us time and time again.
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Frequently Asked Questions About the EDL Double Tight Wrap
What is the EDL Double Tight Wrap Bundler Machine?
The EDL Double Tight Wrap Bundler is a total enclosure bundler machine that uses two perpendicular LDPE film bands to completely wrap and protect products. It provides unitization, tamper evidence, and product visibility while reducing film and energy use compared to traditional shrink systems.
How does the Double Tight Wrap Bundler work?
The machine applies two layers of film at right angles, then uses low heat to fuse them together — creating a tight, sealed package without excessive film waste or heat exposure. This process stabilizes pallet loads and safeguards corners and edges from damage during transport and storage.
What types of products can be packaged with the Double Tight Wrap Bundler?
The Double Tight Wrap Bundler is ideal for self-supporting products such as pet food bags, gable-top pouches, corrugated containers, bulk food items, and food-service consumables. It’s also used for cube-shaped industrial products requiring leak protection and total containment.
What are the benefits of EDL’s Double Tight Wrap technology?
- Up to 40% reduction in film use
- Up to 50% lower energy consumption
- Leak and tamper resistance with full product visibility
- Gentle, low-heat wrapping for temperature-sensitive products
- Reduced “dog ears” and material waste compared to traditional shrink wraps
- Clean, stable pallet loads for safer, more efficient shipping
Why choose EDL for shrink wrapping equipment?
EDL Packaging Systems combines proven engineering expertise, durable construction, and long-term customer support — we have a “Yards After the Catch” advantage. Our goal is to deliver measurable value long after your equipment is installed.
Can the Double Tight Wrap Bundler be integrated with existing packaging lines?
Yes. The Double Tight Wrap Bundler can be easily integrated into existing production lines and works seamlessly with other EDL and Massman equipment, including case packers, cartoners, and palletizers. Its flexible layout options (“U” or “Z”) and customizable controls make integration simple and efficient.
