Food Service

Double Tight Wrap Bundler

Secure, Seal, & Stabilize Bulk & Multi-Unit Products

The EDL Double Tight Wrap Bundler sets the standard for secure, efficient, and visually appealing packaging. Using two perpendicular bands of LDPE film, it tightly unitizes and completely encloses products or collations—creating stable, stackable, and tamper-evident packages with a clean, professional look.

Engineered for performance and efficiency, the Double Tight Wrap Bundler offers exceptional durability, flexibility, and cost savings. Customers typically see 15–40% less film usage and 25–50% lower energy consumption compared to traditional total enclosure shrink systems—all while improving containment and leak control.

Ideal for self-supporting products, the system excels with pet food, food-service consumables, pouches, gable-top bags, corrugated containers, bulk food items, and cube-shaped industrial products requiring full containment and leak protection.

Trusted by leading manufacturers, the EDL Double Tight Wrap Bundler has become the gold standard for tight wrap packaging applications.

How It Works

The Double Tight Wrap uses a dual film wrapping process to provide a total enclosure. Two perpendicular LDPE film bands — one horizontal and one vertical — are applied around the product. Using low heat, the films fuse together to form a tight, tamper-evident, and durable seal.

This design eliminates “dog ears” and excess film, ensuring a neat, cost-effective package. Integrated servo-controlled conveyors, gable folding, and metering systems guarantee consistent product collation and precise wrap placement.

Multiple line layout configurations (“U” and “Z”) offer facilities layout flexibility while maintaining an optimal throughput of up to 25 packs per minute.

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Custom Built for Your Needs

Every EDL Double Tight Wrap Bundler is tailored to your product, packaging, and facility requirements. It can be customized to fit your facility’s exact needs and designed to meet your performance goals today and future growth plans for tomorrow.

Common options include:

• Conveyors: Integrated infeed/outfeed conveyors for seamless product flow
• Jib Cranes: For safe, ergonomic film roll changes
• Automatic Film Splicers: Maintain continuous production
• Auto-Changeover: Quick product size and format changes for flexible production
• Electrical & Control Upgrades: Customized integration and automation features
• Multiple Layouts: “U” or “Z” machine configurations to optimize floor space

Unmatched Reliability, Durability & Expertise

Built to endure high-demand production, the EDL Double Tight Wrap combines robust construction, smart engineering, and easy-to-maintain design for long-term performance and reliability. It can easily be integrated into your production line where you can expect:

• Years of efficient operation
• Minimal maintenance costs
• Low cost of ownership

Key Advantages:

• Total Enclosure: Protects from dust, moisture, and contamination
• Leak and Tamper Protection: Ideal for sealed product environments
• Energy Efficiency: Up to 50% less energy use vs. traditional shrink systems
• Film Savings: 15–40% less film than standard systems
• Gentle Product Handling: Low-heat fusion for temperature-sensitive products
• Built-In Flexibility: Can handle various load sizes and packaging formats
• Improved Load Stability: Maintains product shape and prevents shifting during transit
• Easy to Clean: Sanitary design for food and pet food environments

Performance Specifications:

• Throughput: Up to 25 packs per minute
• Film Type: Two-roll system (single wound LDPE film)
• Film Roll Capacity: 20” diameter (typical)
• Film Handling: Dual active cradles for continuous feed
• Collation Control: Servo-driven metering, folding, and pushers
• Heat Tunnel: Low-heat shrink tunnel for high efficiency
• Seal Jaws: Teflon-coated, constant-heat seal jaws with tight wrap technology
• Safety: Category III safety switches
• Durable Construction: Heavy-duty welded tubular steel frame with powder coat finish
• Performance: Every machine is fully tested to ensure it performs as specified

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Why Choose the EDL Double Tight Wrap?

Lower Total Cost of Ownership: Reduce operating expenses through up to 40% film savings and 50% energy reduction compared to traditional total enclosure shrink systems.

Proven Performance: Trusted by leading pet food and food-service brands for dependable containment and high-quality packaging appearance.

Engineered Expertise: Every system is designed, built, and supported by EDL’s in-house engineering team — tailored to your product, process, and facility.

“Yards After the Catch” Advantage: Like gaining extra yards after a great pass, EDL’s value doesn’t stop at installation. Our focus on uptime, maintainability, and operator support ensures you keep achieving performance gains long after the machine is running.

Extended Capabilities

As part of Massman Companies, we provide packaging equipment from the beginning to the end of your line and everything in between. Additional solutions include: Cartoners, Case Packers, Unscramblers, Liquid Fillers, Palletizers, Cappers, Shrink Wrappers, Pouch Fillers, Orienters, Shrink Bundlers & More.

EXPLORE CONNECTED PLUS SYSTEMS

If you have a project that one or more of our trusted brands can help with, please contact us today. We combine best-in-class machines across our brands and preferred OEM equipment partners to deliver a seamless, tailored system with one single set of terms and conditions.

Connect with Us Today

If you have a unique packaging challenge, contact the experts at EDL. Our packaging machinery is built specifically to meet your product and facility needs and is the reason customers come back to us time and time again.

Get your custom quote on double tight wrap bundler

Frequently Asked Questions About the EDL Double Tight Wrap

What is the EDL Double Tight Wrap Bundler Machine?

The EDL Double Tight Wrap Bundler is a total enclosure bundler machine that uses two perpendicular LDPE film bands to completely wrap and protect products. It provides unitization, tamper evidence, and product visibility while reducing film and energy use compared to traditional shrink systems.

How does the Double Tight Wrap Bundler work?

The machine applies two layers of film at right angles, then uses low heat to fuse them together — creating a tight, sealed package without excessive film waste or heat exposure. This process stabilizes pallet loads and safeguards corners and edges from damage during transport and storage.

What types of products can be packaged with the Double Tight Wrap Bundler?

The Double Tight Wrap Bundler is ideal for self-supporting products such as pet food bags, gable-top pouches, corrugated containers, bulk food items, and food-service consumables. It’s also used for cube-shaped industrial products requiring leak protection and total containment.

What are the benefits of EDL’s Double Tight Wrap technology?

• Up to 40% reduction in film use
• Up to 50% lower energy consumption
• Leak and tamper resistance with full product visibility
• Gentle, low-heat wrapping for temperature-sensitive products
• Reduced “dog ears” and material waste compared to traditional shrink wraps
• Clean, stable pallet loads for safer, more efficient shipping

Why choose EDL for shrink wrapping equipment?

EDL Packaging Systems combines proven engineering expertise, durable construction, and long-term customer support — we have a “Yards After the Catch” advantage. Our goal is to deliver measurable value long after your equipment is installed.

Can the Double Tight Wrap Bundler be integrated with existing packaging lines?

Yes. The Double Tight Wrap Bundler can be easily integrated into existing production lines and works seamlessly with other EDL and Massman equipment, including case packers, cartoners, and palletizers. Its flexible layout options (“U” or “Z”) and customizable controls make integration simple and efficient.

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Forming Shoe Wrapper

Protect your product, keep its integrity, and withstand shipping and handling. For unique applications where speed and efficiency are the top priority.

EDL’s Forming Shoe packaging machine utilizes a unique wrapping technique that produces a totally enclosed pack. Product, typically a stacked, nested or tightly wound material, is driven through a shoe where film is fed around it until it is totally enclosed. Forming shoe systems can incorporate a shrink tunnel depending on the application.

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Semi-Automatic Wrapper

Semi-Automatic Wrapper handles trayed, tray less or padded products. When high quality packs are required but full automation is secondary.

The Semi-Automatic Wrapper (Monobloc Semi-Automatic) is a cost-efficient, secondary or end-of-line packaging solution for a wide range of applications. It is designed for reduced throughput rates and requires operator loading of product and activation of each wrapping sequence. This versatile system can be quickly and easily integrated into existing production lines.

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Inline Automatic Wrapper

High-Performance Wrapping for Small to Large to Oversized Products

The EDL Inline Automatic Wrapper is a flexible and reliable shrink-wrapping solution engineered to meet a wide range of packaging needs. Built for performance, precision, and durability, this system provides dependable wrapping for both small and large products — from cartons and cases to oversized panels, windows, and doors.

Known for its versatility, the Inline Automatic Wrapper combines industrial-grade design with automated precision, delivering consistent packaging results while maximizing throughput and minimizing waste. For large-scale applications, the same machine configuration is often referred to as the Panel Wrapper, used for oversized or heavy products that require total protection during shipping and storage.

How It Works

Products are automatically loaded onto the infeed conveyor where sensors detect size and position. The wrapper centers each product and advances it through the film web and sealing area. A pack clamp gently holds the product while the sealing jaws close, creating a sleeve of LDPE film around it.

For shrink applications, the product then passes through a heat tunnel that pulls the film tight, forming a clean, secure wrap. When used for bagging, the film remains unshrunken, creating a protective enclosure ideal for products sensitive to heat or appearance changes.

From start to finish, the Inline Automatic Wrapper operates with consistent control — automatically measuring, centering, sealing, and discharging wrapped products for dependable, repeatable performance.

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Custom Built for Your Needs

Every Inline Automatic Wrapper is custom-engineered to fit your production goals, product sizes, and packaging preferences. It accommodates random product sizes with minimal operator adjustment and integrates easily with existing line equipment.

Options Include:

• High-capacity film roll hoists for fast changeovers
• Dual or triple film carriage systems for reduced downtime
• Optional trim extraction unit and recycling for clean film collection
• Automatic film splicing for continuous operation
• Extended infeed and discharge conveyors
• Integrated shrink tunnel or bag-only configurations
• Multiple sealing widths available – from 16” up to an industry-leading 144”

Unmatched Reliability, Durability & Expertise

Engineered for industrial environments, the Inline Automatic Wrapper is designed to operate 24/7 with minimal maintenance and dependable performance. Its robust construction and smart automation ensure precise results — even for oversized, irregular, or heavy products. Once integrated into your production line, you can expect:

• Years of efficient operation
• Minimal maintenance
• Low cost of ownership

Key Advantages:

• Flexible, accepting random product sizes with minimal to no setup
• Built-in-product centering and position sensors
• Dual carriage options to minimize film waste
• Adjustable hot-air side sealers for maximum throughput
• Robust construction: Heavy-duty welded tubular frame with powder coat finish
• Clear polycarbonate guard doors for safety and visibility
• Engineered smart to handle large, rigid, and heavy self-navigating products

Performance:

• Up to 15 packs per minute
• 15–20 minute changeovers
• Compatible with supported (tray/pad) and unsupported products
• Made in the USA: 100% manufactured in the states for reliability and support

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Why Choose an Inline Automatic Wrapper from EDL

Ideal for heavy-duty industrial wrapping where protection from dust and moisture is essential

Handles a wide range of products — from small cartons to oversized windows and doors

Provides reliable protection from dust, water, and handling damage

Adaptable to various enclosure styles:

• Bull’s Eye
• Total Natural Enclosure
• Total Enclosure with Shrink
• Total Enclosure without Shrink (“bagged”)

Reduces labor requirements and packaging waste

Designed for oversized packaging applications too, such as windows, doors, ceiling panels, and large building materials

Built and serviced by EDL engineers — backed by over 50 years of experience in shrink wrapping technology

Whether your goal is improving appearance, increasing throughput, or protecting high-value products during transport, EDL’s Inline Automatic Wrapper delivers the flexibility and dependability your operation needs.

Extended Capabilities

As part of Massman Companies, we provide packaging equipment from the beginning to the end of your line and everything in between. Additional solutions include: Cartoners, Case Packers, Unscramblers, Liquid Fillers, Palletizers, Cappers, Shrink Wrappers, Pouch Fillers, Orienters, Shrink Bundlers & More.

EXPLORE CONNECTED PLUS SYSTEMS

If you have a project that one or more of our trusted brands can help with, please contact us today. We combine best-in-class machines across our brands and preferred OEM equipment partners to deliver a seamless, tailored system with one single set of terms and conditions.

Connect with Us Today

If you have a unique packaging challenge, contact the experts at EDL. Our packaging machinery is built specifically to meet your product and facility needs and is the reason customers come back to us time and time again.

GET YOUR CUSTOM QUOTE ON A INLINE AUTOMATIC WRAPPER

Frequently Asked Questions About EDL’s Inline Automatic Wrapper

What types of products can the Inline Automatic Wrapper handle?

The Inline Automatic Wrapper can wrap a wide range of products from small cartons to large windows, ceiling tiles, panels, doors, fencing, carpet rolls, and industrial goods of various dimensions.

Can the system handle random-sized products?

Yes. Automatic centering and product measurement features allow for random production sizes with minimal adjustment.

Do all Inline Automatic Wrappers include a shrink tunnel?

No. Shrink tunnels are optional — some customers prefer a bag-style wrap without heat.

How fast can the Inline Automatic Wrapper run?

Throughput typically ranges from 5–15 packs per minute depending on product size and configuration.

What industries use this system most often?

Building materials, industrial goods, and packaging for windows, doors, ceiling tiles, and prefabricated panels.

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