Single Roll-Roll Wrapper
Efficient, Automatic Wrapping for Rolled Products
From shelf to job site, the EDL Single Roll–Roll Wrapper delivers consistent, retail-ready packaging for rolled products of all types. Engineered specifically for rolled materials such as flooring, insulation, fabric, carpet, foam, and vinyl, this automated system replaces costly corrugated packaging and manual wrapping with a faster, cleaner, more efficient process.
The Single Roll–Roll Wrapper uses a single roll of LDPE film and a print-registration control system to create accurate, repeatable wraps — perfectly aligned for your product graphics and branding. Each roll is sleeved in film, sealed, and shrink-wrapped to form a bull’s-eye or full enclosure, ensuring protection during shipping, handling, and display.
How It Works
Each roll enters the infeed conveyor and is automatically positioned for wrapping. A servo-controlled pusher drives the roll through a pre-measured film sleeve. The film feed system meters and aligns each section of LDPE film using registration marks to maintain consistent branding and placement.
As the roll advances, the film folds evenly around it, and a tensioned film rewind keeps the wrap smooth and taut. Once enclosed, the roll passes through a high-efficiency shrink tunnel where heat fuses and tightens the film into a professional, bull’s-eye-style package.
The result is a perfectly sealed, moisture-resistant, and visually appealing wrap — ready for storage, shipping, or retail display.
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Custom Built for Your Needs
Every EDL Single Roll–Roll Wrapper is custom engineered for your product dimensions, materials, and production goals. Whether you’re wrapping flooring for the warehouse or foam for retail, this system delivers the versatility and strength you need.
Options Include:
- Customizable film widths if needed
- Efficient Throughput: 4–8 packs per minute (product dependent)
- Servo-controlled film feed for print registration accuracy
- Flexible layout configuration: (U-shaped or Z-shaped)
- Film splicing and changeover without line stoppage
- Infeed and discharge conveyors designed for cylindrical products
- Adjustable pack clamps for stable roll positioning
Unmatched Reliability, Durability & Expertise
The Single Roll–Roll Wrapper is built for heavy-duty performance, with a robust steel frame, precision servo drives, and a design focused on uptime and operator safety. Its continuous-motion wrapping process minimizes wear and eliminates unnecessary stops for smooth, predictable operation. Once integrated into your production line, you can expect:
- Years of efficient operation
- Minimal maintenance
- Low cost of ownership
Key Advantages:
- Labor Reduction: Fully automated roll handling and wrapping minimizes manual intervention.
- Material Efficiency: Reduces corrugated and excess film waste with optimized LDPE film use.
- Consistent Results: Servo-driven film control ensures precise, repeatable packages.
- Industrial Strength: Handles heavy and large-diameter rolls with stability and accuracy.
- Flexible Layouts: Available in multiple configurations to fit your plant floor.
- Robust construction: Heavy-duty welded tubular frame with powder coat finish
- Engineered smart to handle large, rigid, and heavy self-navigating product
- EDL is part of Massman Companies: Built with EDL’s proven mechanical engineering and backed by Massman Companies.
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Why Choose a Single Roll-Roll Wrapper from EDL
When presentation, protection, and productivity matter, the Single Roll-Roll Wrapprer delivers. Manufacturers choose EDL to:
- Reduce packaging and shipping costs by replacing boxes with LDPE film
- Increase throughput with automated loading, wrapping, and shrinking
- Eliminate film misalignment through precision print registration
- Enhance product appearance with clean, professional bull’s-eye seals
- Adapt easily to different roll sizes, diameters, materials, and film types
- Maintain consistent wrap alignment and quality
- Reduce operator fatigue and manual rework
Backed by EDL’s Performance Guarantee and two-year Equipment Warranty, the Single Roll–Roll Wrapper offers unmatched quality, reliability, and value.
Extended Capabilities
As part of Massman Companies, we provide packaging equipment from the beginning to the end of your line and everything in between. Additional solutions include: Cartoners, Case Packers, Unscramblers, Liquid Fillers, Palletizers, Cappers, Shrink Wrappers, Pouch Fillers, Orienters, Shrink Bundlers & More.
EXPLORE CONNECTED PLUS SYSTEMS
If you have a project that one or more of our trusted brands can help with, please contact us today. We combine best-in-class machines across our brands and preferred OEM equipment partners to deliver a seamless, tailored system with one single set of terms and conditions.
Connect with Us Today
If you have a unique packaging challenge, contact the experts at EDL. Our packaging machinery is built specifically to meet your product and facility needs and is the reason customers come back to us time and time again.
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Frequently Asked Questions About EDL’s Single Roll-Roll Wrapper
What does the Single Roll-Roll Wrapper do?
It automatically wraps cylindrical products like carpet, insulation, or foam in LDPE film to protect them during storage, shipping, and retail display.
Can the Single Roll-Roll Wrapper wrap non-cylindrical products?
The Single Roll-Roll Wrapper was designed specifically for rolled goods. EDL has many years of experience wrapping not cylindrical products such as boxes, cartons, bottles, bagged foods, panels, windows, shingles, and many more non-round products.
Can it use printed film?
Yes. The system runs both clear and print-registered film for consistent branding and product presentation.
Can film rolls be changed without stopping production?
Yes. The built-in film splicer allows continuous operation during changeover.
What speeds can it reach?
Typical throughput is 4–8 wraps per minute, depending on roll size and film width.
Why are there two “Rolls” in Single Roll-Roll Wrapper?
“Single Roll–Roll” refers to both the film roll (the machine uses a single film roll) and the product roll (the item being wrapped).
